Seems that the thread is getting a little stale. So I will add a little material that may not be related to the beast but might still be of interest. The Beast is ready to hit the water next summer, so I have time to work on other projects. One of which repairing the damage to my original Quincy Looper.
The mid case has been damaged in the past and needed to be replaced and after breaking a ring in Depue a couple years ago I decided to make a replacement part.
I approached this casting different than the beast. The beast was what is referred to as a cope, drag with two cheeks. This casting is a simple cope and drag with a core for the crank and transfers. This however required a complicated core. I drew the core in the computer and printed out the plastic pieces required to produce the core box. Had those two parts cast . Then I machined and hand polished the interiors for smooth release. Made a sand half to check the dimensions then produced the full one piece core. The bottom end core had to be longer than the center cores. So a block was made to drop in the one end half to shorten to make the end for the center cores. The center cores have different crank lengths on the end which allow making the different center to center cylinder bores by reversing the core. The top of the casting becomes long allowing the use of the same core as the bottom. Just have to cut the top of the casting off. Easier than making a third core for just the top end.
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